Solar Panel Manufacturing Laminator
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Solar Panel Manufacturing Laminator

Solar Panel Manufacturing Laminator

The laminator adopts an intelligent temperature control system, the temperature is more uniform, and it is easier to set and control the temperature.
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Description

Solar panel manufacturing laminator is used for the encapsulation and hot pressing of solar panels,SHUOGU PHOTOVOLTAIC solar panel laminator has the following characteristics:

The solar panel manufacturing laminator adopts an intelligent temperature control system, the temperature is more uniform, and it is easier to set and control the temperature. 

The cover is opened vertically, which saves the time of mechanical operation. Fully automatic conveying structure to ensure the stability of the components to be pressed.

 

Products Advantages

 

A: Solar panel manufacturing laminator uses oil/electric heating method, high precision of temperature control, high temperature uniformity

B: Double chamber design, higher production efficiency, any chamber can be individually controlled

C: Self-developed automatic cleaning dust suction system of high-temperature cloth, better cleaning effect, reduce the artificial cleaning frequency of high temperature cloth, improve production line efficiency

D: PLC intelligent control, touch screen displays operation

E: Suitable for crystalline silicon module, amorphous silicon module, flexible module, double glass module, etc.

F: The process parameters are arbitrarily adjustable under the premise of heating-vacuuming-laminating- deflation process independently

 

Products Specification

 

Name

Solar panel manufacturing laminator

Model

SGCY-S2778

SGCY-S2787

SGCY-S2794

SGCY-S27100

Laminating area (mm)

2700*7800*2

2700*8700*2

2700*9400*2

2700*10000*2

Heating method

Oil heating /electric heating

 

Rated Power

190KW

190KW

210KW

210KW

Average working power

≤95KW

≤95KW

≤105KW

≤105KW

Dimension ((mm)

33700*3680*1800

37300*3680*1800

40100*3680*1800

42500*3680*1800

Main parameter

Power supply

AC380V 3Phase 5 circuit 50Hz

Operating Platform

Touch screen + PLC

Laminating Chamber Height

35mm

Compressed air flow

≥800L/min

Maximum height of upper chamber

≥250mm

Temperature uniformity

≤±2℃

Temperature control mode

Intelligent PID control

Working height of upper chamber

100-120mm

Temperature control point

Standard for each chamber 5

Heating medium

SD320 heating oil

Rubber lifetime

≥3000 times

Conveying speed

4~14m/min

Vacuum pump

2X-70+ZJP600/2X-70

Conveyor bearing load

≤300Kg

Service life

≥10years

Utilization rate

≥98%

 

Structure Introduction

 

A: The single layer double chamber solar panel manufacturing laminator consists of two independent working chambers (Laminating chamber + solidifying chamber).The loading unit is a belt conveyor. The unloading unit is stainless steel multi-roller conveyor.The loading and unloading units are multi-roller conveyors.Heating method of the laminator is double-faced electric heating, it can be used for PVB module lamination.A cooling fan is installed below to speed up the cooling of components after lamination.

B: The laminating chamber of solar panel manufacturing laminator is vacuumized by an independent Roots vacuum pump set. The solidifying chamber is vacuumized by a set of split double 2X-70 rotary vane vacuum pump.

C: The transmission system of high temperature cloth of the upper and lower chamber are equipped with roller brush devices to eliminate the residues on the surface of high temperature cloth, and also equipped with vacuum cleaner.

 

Alarm control and features

 

No.

Item

Control mode

1

Vacuum pump protection

The system can monitor the working status of the vacuum pump and will alarm when it breaks down.

2

Converter detection

An alarm will be triggered out when the frequency converter fails to work.

3

Heating current protection

The heating current is monitored and protected. When over-current occurs, the current will be protected and an alarm will be triggered out.

4

Cleaning brush protection

When the cleaning system does not work as per the specified location, the system will prompt and give an alarm.

5

Opening-closing system of upper chamber

In the automatic program, it does not fulfill the specified command at the set time, the system will prompt and alarm.

6

Input and output motor protection

The system will alarm when motor of input and output breaks down.

7

original position detection

The system will alarm if the modules are not carried through the stated transmission actions during conveying.

8

Alarm recording function

It can record the alarm time and disalarm time accurately up to 100 operating parameters and also can output storage.

 

Parts of equipment

 

parts 1

 

Our certificate

 

about us 1

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Our brand suppliers

 

No.

Item name

Brand

1

PLC

Siemens

2

Touch Screen

Kunlun Tongtai

3

Circuit breaker

Schneider

4

Pirani vacuum gauge

INFICON

5

Double-clip butterfly valve

Biaoduan

6

Hand rotary valve

Airtac

7

Pressure sensor

SMC

8

Vacuum pump

Sichuan nanguang

9

Gear motor

GPG

10

Contactor

Schneider

 

Note: For a better machine performance, we reserve the right to revise the configuration and its brand without notice the buyer in advance.

 

FAQ

 

Q1: Who are you?

A. We are located in Hebei Province, China. Our company was established in 2007. After years of development, we have our own technical R&D department and can improve our products continuously.

Q2: Do you have a CE/ISO certificate?

A. Yes.

Q3: What if we could not use the machine very well?

A. We will provide operating instructions with the equipment, and will provide customers with on-site training to ensure that customers can use the equipment correctly and proficiently

Q4. Which payment method do you accept?

A. T/T.

 

Packaging and Delivery

 

A: Delivery time:

Around 45~90 days after received the advance payment.

B: Quality assurance: 1 year

Operational and maintenance manuals of all equipment are in English.

 

packaging

 

Contact us

 

product-750-308

contact.png

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